E39 M5 Touring build

Discussion in 'Member Rides' started by BMR, Dec 18, 2020.

  1. 6 Jul 2021 at 8:05 AM #41
    BMR

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    £170+ vat each!
     
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  2. 6 Jul 2021 at 8:13 AM #42
    BMR

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    DVLA can be told of the change in engine number and size plus the change from auto the manual but this is not required. What is is declarimg everything to insurance which as fare as their concerned its just a heavily modified 540i touring.

    Most specialist insurance companies will cover something like this.
     
    YMBF80 and AgSurfer like this.
  3. 6 Jul 2021 at 9:11 AM #43
    DJ Syxx

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    Bloody hell! I can't understand why they are so expensive when it's just a piece of plastic. I just wonder what the copies are like in terms of lining up with the arch liner and bumper?
     
  4. 6 Jul 2021 at 9:19 AM #44
    BMR

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    Copies are crap. Poor fitting and made of the sort of plastic you would get in a box of Milk tray chocolate!

    BMW have got you by the balls!
     
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  5. 7 Jul 2021 at 12:01 PM #45
    mjn

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    Very nice.
     
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  6. 11 Jul 2021 at 12:24 AM #46
    joe smoe

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    What a great job stunning just perfect
     
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  7. 11 Jul 2021 at 10:30 AM #47
    Raif

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    Legendary. Its just so desirable
     
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  8. 15 Jul 2021 at 11:16 PM #48
    Johnnyno5

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    Oh my god! That looks spectacular
     
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  9. 21 Jul 2021 at 10:54 PM #49
    BMR

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    [​IMG]

    Starting to work through the snag list and quite an important one with the weather we are having at the moment is the AC or lack of. When it was in use and before the 540i was pulled apart the AC was working fine so despite my usual modus operandi of replacing everything with new, the condenser was left to be reused but a new receiver drier was fitted after the system was exposed to atmosphere during the conversion.
    The moment the AC machine was attached to the car it was apparent there was a leak from the condenser so new one was ordered up last week and it became apparent when the old one was removed that it was clearly past its best! With that fitted up the system gassed up its now blowing ice cold as it should be.

    [​IMG]

    A lucky forum find was a pair of genuine BMW accessory E39 touring specific roof rails.

    [​IMG]

    Another lucky find on ebay was a set of four genuine BMW accessory bike racks which were attached to a pair of E39/E46 saloon roof rails which I swapped over to the touring rails.

    [​IMG]

    All in aid of pressing the wagon into family use!
     
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  10. 25 Jul 2021 at 8:59 PM #50
    BMR

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    With the dead line to get the car on the road in time for the E39 M5 meet there were a few a few things that I left to address later that wouldn't stop me using the car but needed sorting. To get the engine up and running I used the donor M5's EWS immobiliser module, ignition barrel and key to work with the M5 DME (engine ECU) which allowed it to fire up straight away. Obviously this isn't ideal having two different keys and using the M5 EWS with its VIN and VO (Vehicle order, list of options fitted to the car) stored when its a 540i..... more on that in future.

    [​IMG]

    Using the excellent binary modification tool from www.ecuworx.co.uk meant I could switch off the EWS input on the M5's DME so I could switch back to the 540i's EWS, ignition barrel meaning all working off the original 540i key.

    While using the tool I also removed the 155mph speed limiter, switched off the post cat O2 sensors for now (as mine has no cats) and switched off the Secondary Air Pump meaning quieter cold starts.

    [​IMG][/url]

    The modified BIN file being flashed onto the DME using MSS flasher.

    All working off one key now, no post cat O2 sensor faults and hopefully less annoyed neighbours when setting off for early Sunday morning hoons.
     
    mike 325 and mjn like this.

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